Designing
A skilled designer begins the ornament creation process by sketching or digitally rendering a detailed concept that defines its shape, intricate patterns, and overall aesthetic appeal.
Wax Molding and Metal Work
Creation of Wax Model:
The design is carefully transformed into a three-dimensional wax model through carving or sculpting.
Mold Making:
This wax model becomes the foundation for creating molds used to replicate the ornament.
Copper Components:
Detailed copper shapes, known as sprues, are crafted to form individual parts of the ornament.
Assembly:
These copper pieces are precisely assembled, and the wax model is removed, leaving behind the raw metal structure.
Cutting, Texturing, and Buffing
Cutting:
The raw structure is refined through cutting and shaping to achieve the perfect form and remove excess material.
Texturing:
The surface is textured or matted to create contrast with polished areas.
Buffing:
A polishing process smooths out imperfections, scratches, and unevenness, giving the ornament a flawless finish.
Palladium Coating and Gold Plating
Palladium Coating:
A thin layer of palladium is applied to enhance durability and create a smooth base for gold plating.
Gold Plating:
The ornament undergoes electroplating, where a delicate layer of gold is added to provide a luxurious appearance.
Final Touches
Inspection by Designer:
The completed piece is carefully examined for its finish, craftsmanship, and adherence to the original design.
Quality Assurance:
Quality checks ensure that every detail meets high standards, including secure stone settings and uniform finishing.
Refinements:
Any issues found during inspection are corrected through polishing or adjusting stone placements.
Approval:
Once approved, the ornament is considered complete and ready for customers.
